Montauk Renewables

Located in Turkey, this innovative waste-to-energy facility was developed to address both environmental and operational challenges associated with hog manure processing in the region. Designed as an advanced odor control and waste management solution, the plant utilizes pyrolysis technology to convert agricultural waste into a usable synthetic gas (syngas), enabling a sustainable pathway for energy generation while significantly reducing environmental impact.

E-Finity was engaged to design and supply a scalable on-site power generation solution capable of utilizing the low-BTU syngas produced by the plant’s pyrolysis reactors. A total of 6.6 MW of power generation capacity was deployed using Capstone Green Energy microturbine technology, specifically engineered to operate on variable-quality fuels such as syngas. The system was implemented in two phases, beginning with a 600 kW pilot installation to validate fuel characteristics and system performance, followed by a 6 MW expansion as part of the first commercial phase.

The power generation system is configured to export electricity to the local utility grid, creating a revenue-generating asset while supporting renewable energy goals. In addition to power production, the project incorporates combined heat and power (CHP) functionality, where recovered exhaust heat is used to heat thermal oil that feeds the plant’s drying process—an essential step in preparing the feedstock for efficient pyrolysis. This integration significantly enhances overall system efficiency and contributes to the economic viability of the operation.

E-Finity’s solution enables reliable, continuous operation under challenging fuel conditions, while delivering meaningful environmental benefits through methane mitigation and waste valorization. The project represents one of the largest microturbine installations of its kind and establishes a scalable model for agricultural waste-to-energy applications in the United States, with future expansion potential beyond the initial deployment.